Maxon P7000-K Specifiche

M-04-04REV. EJUNE 2009MAINTENANCE MANUALGPTLR-25, GPTLR-33, GPTLR-44, & GPTLR-55© MAXON Lift Corp. 2009

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771310Check both platform torsion springs to make sure there is grease

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771311Check the platform and fl ipover as follows. Unfold the platform

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771312Also, do the Semi-annual or 2500 Cycles and Quarterly or 1250 Cy

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771313PERIODIC MAINTENANCE CHECKLISTQuarterly or 1250 Cycles (whicheve

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771314CAUTIONPump cover must be correctly se-cured to prevent it from

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771315TABLE 15-2TABLE 15-1 ISO 32 HYDRAULIC OILRECOMMENDED BRANDSPART

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713161. Unbolt and remove pump cover (FIG. 16-1). Place empty 5 gallo

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771317GRAVITY DOWN LIFTGATES1. Lower platform to ground. Pull out (no

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771318 Bolt on the pump cover as shown in FIG. 18-1. Torque the 5/

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771319To prevent possible injury and damage to Liftgate, have another

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771320NOTE: If there is little or no gap, a shim is not required. Skip

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713216. LOWER platform to the ground. Make sure platform easily folds

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771322REPLACING PLATFORM TORSION SPRINGFIG. 22-11. Fold fl ipover onto

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771323FIG. 23-1BOLTWASHERWASHERLOCK NUTBOLTHINGE BRACKET5. Install th

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771324PARTS BREAKDOWNMAIN ASSEMBLY: GPTLR-25 & GPTLR-33 (ALUMINUM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771325ITEM QTY. PART NO. DESCRIPTION1 1281090-01 EXTENSION PLATE ASSEM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771326MAIN ASSEMBLY: GPTLR-25 & GPTLR-33 (ALUMINUM PLATFORM) - Con

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771327ITEM QTY. PART NO. DESCRIPTION17 2 902013-09 FLAT WASHER, 1/4”18

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771328MAIN ASSEMBLY: GPTLR-44 & GPTLR-55 (ALUMINUM PLATFORM)PARTS

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771329ITEM QTY. PART NO. DESCRIPTION1 1281120-01 EXTENSION PLATE ASSEM

LIFTGATE WARRANTY Type of Warranty: Full Parts and LaborTerm of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771330MAIN ASSEMBLY: GPTLR-44 & GPTLR-55 (ALUMINUM PLATFORM) - Con

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771331ITEM QTY. PART NO. DESCRIPTION17 2 902013-09 FLAT WASHER, 1/4”18

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771332MAIN ASSEMBLY: GPTLR-25 & GPTLR-33 (STEEL PLATFORM & RAM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771333ITEM QTY. PART NO. DESCRIPTION1 1281090-01 EXTENSION PLATE ASSEM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771334MAIN ASSEMBLY: GPTLR-25 & GPTLR-33(STEEL PLATFORM & RAMP

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771335ITEM QTY. PART NO. DESCRIPTION11 1 902000-20 FLAT WASHER, 3/4”12

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771336MAIN FRAME, LIFTING ARMS, & PARALLEL ARMS: GPTLR-25 & GP

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771337ITEM QTY. PART NO. DESCRIPTION1 1280910-01 MAIN FRAME (96” WIDE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771338MAIN FRAME, LIFTING ARMS, & PARALLEL ARMS:GPTLR-25 & GPT

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771339ITEM QTY. PART NO. DESCRIPTION14 1 281515-01 BRACKET, REINFORCEM

TABLE OF CONTENTSWARNINGS ...

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771340MAIN FRAME, LIFTING ARMS, & PARALLEL ARMS: GPTLR-44 & GP

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771341ITEM QTY. PART NO. DESCRIPTION1 1282545-01 MAIN FRAME (96” WIDE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771342MAIN FRAME, LIFTING ARMS, & PARALLEL ARMS:GPTLR-44 & GPT

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771343ITEM QTY. PART NO. DESCRIPTION13 1 281515-01 BRACKET, REINFORCEM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771344OPENER (GPTLR-25 & GPTLR-33)PARTS BREAKDOWN5(8 PLACES)1(4 PL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771345OPENER (GPTLR-44 & GPTLR-55)5(8 PLACES)1(4 PLACES)2(4 PLACES

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771346LH & RH PLATFORM SEATS: GPTLR-25 & GPTLR-33 (ALUMINUM PL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771347LH & RH PLATFORM SEATS: GPTLR-25 & GPTLR-33 (ALUMINUM PL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771348LH & RH PLATFORM SEATS: GPTLR-25 & GPTLR-33 (STEEL PLATF

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771349LH & RH PLATFORM SEATS: GPTLR-44 & GPTLR-55 (ONLY ALUMIN

PLATFORM & FLIPOVER ASSEMBLY WITH SINGLE RETENTION RAMP (ALUMINUM) ...

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771350LH & RH PLATFORM SEATS: GPTLR-44 & GPTLR-55 (ONLY PLATFO

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771352PLATFORM & FLIPOVER ASSEMBLY (ALUMINUM)9, 9A2(15 PLACES)3455

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771353ITEM QTY. PART NO. DESCRIPTION1 1282515-01 FLIPOVER ASSEMBLY, 79

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771354PLATFORM & FLIPOVER ASSEMBLY WITH CART STOPS (ALUMINUM)6(4 P

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771355ITEM QTY. PART NO. DESCRIPTION1 1 281410-01 TORSION BAR HOLDER2

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771356FLIPOVER WITH SINGLE CART STOP (ALUMINUM)1, 1A1C(5 PLACES)1B1D43

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771357ITEM QTY. PART NO. DESCRIPTION1 1282535-03 FLIPOVER ASSEMBLY, 79

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771358FLIPOVER WITH DUAL CART STOPS (ALUMINUM)1, 1A1C(5 PLACES)1B1D456

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771359ITEM QTY. PART NO. DESCRIPTION1 1282535-01 FLIPOVER ASSEMBLY, 79

SAFETY INSTRUCTIONS• Keep decals clean and legible. If decals are illegible or missing, replace them. Free replacement decals are available from Maxon

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771360PLATFORM & FLIPOVER ASSEMBLY WITH SINGLE RETENTION RAMP (ALU

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771361ITEM QTY. PART NO. DESCRIPTION1 1 281410-01 TORSION BAR HOLDER,

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771362FLIPOVER WITH SINGLE RETENTION RAMP (ALUMINUM)21(4 PLACES)120192

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771363ITEM QTY. PART NO. DESCRIPTIONREF 1282533-01 FLIPOVER ASSEMBLY,

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771364PLATFORM & FLIPOVER ASSEMBLY (STEEL)1, 1A7341B(4 PLACES)1D(4

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771365ITEM QTY. PART NO. DESCRIPTION1 1282510-01 FLIPOVER ASSEMBLY, 79

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771366PUMP COVER & MOUNTING PLATE ASSEMBLY (GRAVITY DOWN)ITEM QTY.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771367PUMP COVER & MOUNTING PLATE ASSEMBLY (POWER DOWN)ITEM QTY. P

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771368GRAVITY DOWN HYDRAULIC COMPONENTSPARTS BREAKDOWN1SEE 12 VDC POWE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771369ITEM QTY. PART NO. DESCRIPTION1 2280990-01 CYLINDER, 2-3/4” x 11

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77137• If an emergency situation arises (vehicle or Liftgate) while op

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771370POWER DOWN HYDRAULIC COMPONENTSPARTS BREAKDOWN1SEE 12 VDCPOWER U

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771371ITEM QTY. PART NO. DESCRIPTION1 2280990-01 CYLINDER, 2-3/4” x 11

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77137212 VDC POWER UNIT (GRAVITY DOWN)NOTE: MAXON recommends using die

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771373ITEM QTY. PART NO. DESCRIPTIONREF 1 282321-01 12 VDC POWER UNIT,

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77137412 VDC POWER UNIT (POWER DOWN)NOTE: MAXON recommends using diele

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771375ITEM QTY. PART NO. DESCRIPTIONREF 1 282331-01 12 VDC POWER UNIT,

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771376DECALSFIG. 76-1WARNING DECAL P/N 264081CAPACITY DECAL(SEE TABLE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771377FIG. 77-1WARNING DECALP/N 265736-03CONTROL SWITCH DECAL P/N 2645

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771378NONSKID & SAFETY STRIPINGSAFETY STRIPE TAPE (2 PLACES)P/N 09

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771379SHORT END TO VEHICLE BATTERYLONG END TO PUMP MOTOR SOLENOIDDo no

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77138THIS PAGE WAS INTENTIONALLY LEFT BLANK

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771380SYSTEM DIAGRAMSGRAVITY DOWN POWER UNITFIG. 80-1STARTER SOLENOID“

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771381POWER DOWN POWER UNITFIG. 81-1STARTER SOLENOID“E” VALVE“A” VALVE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771382HYDRAULIC SCHEMATIC (GRAVITY DOWN)FIG. 82-1M4.5 GPM FLOW CONTROL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771383HYDRAULIC SCHEMATIC (POWER DOWN)FIG. 83-1PORT B - POWER DOWNPORT

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771384ELECTRICAL SCHEMATIC (GRAVITY DOWN)FIG. 84-1CONTROL SWITCHBATTER

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771385ELECTRICAL SCHEMATIC (POWER DOWN)FIG. 85-1 CABLE WITH 200 AMP FU

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771386RECOMMENDED BOLT TORQUESTABLE 86-1The torque values in the follo

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771387THIS PAGE INTENTIONALLY LEFT BLANK

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771388PLATFORM WILL NOT RAISE & MOTOR WILL NOT RUNTROUBLESHOOTINGT

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771389PLATFORM WILL NOT RAISE, BUT MOTOR RUNS1. Do the CHECKING HYDRAU

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77139LIFTGATE TERMINOLOGYLIFT ARMCONTROL SWITCHPARALLEL ARMLIFTCYLINDE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771390TROUBLESHOOTINGPLATFORM RAISES BUT LEAKS DOWN1. Check if the “A”

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713912. Make sure platform is on the ground. Remove lowering solenoid

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771392PLATFORM RAISES PARTIALLY AND STOPS1. Lower the opened platform

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771393FIG. 93-1LOWER PORTRAISE PORT5. Check the hydraulic cylinder. Wi

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771394LIFTGATE WILL NOT LIFT RATED CAPACITY3. Check the 3200 PSI relie

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771395FIG. 95-1LOWER PORTRAISE PORT5. Check the hydraulic cylinder. Wi

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771396PLATFORM WILL NOT LOWER, LOWERS TOO SLOWLY, OR TOO QUICKLY1. Con

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713974. Make sure platform is on the ground. Check the fl ow control v